Never leave the batteries in a state of discharge for extended periods of time. Older golf carts with lead-acid batteries will struggle to charge if the distilled water levels in the battery drop. Classic 2 PRO. They have a configuration of either 6X6V batteries or 8X6V batteries. Following this thread to see if anyone has updates. patterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. That may help the cart to run again. If you find your batteries do start to charge, you need to keep the discharge levels at the recommended levels to avoid this situation in the future. It is not that costly. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. You will notice that you have a charge indicator on the body. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. When there is something wrong with the batteries, then your cart will not start. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. If you own a 48-volt Club Car, sometimes your golf cart itself can get in the way of a proper charge. ICON Golf Carts For Sale Icon Electric Vehicles have 4 dedicated variants for golf carts. Overfilling can also result in a loss of electrolytes. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. Delta-Q serves the golf industry with reliable charging solutions. This combination of heated components might burn out your motor. MONDAY - FRIDAY FROM 8:00 AM TO 5:00PM EST. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. Choose Your Own. The issue might be worn-out coils or loose connections. CHEAP POWER! The water-electrolyte levels (on a weekly basis). Because it has to operate continuously while you use your golf cart, its not uncommon for this part to fail. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. If you have had an encounter with overheating before, it is likely the cause of the issue at hand. No, AGM and flooded lead acid batteries do not develop any type of memory. Cover the motor and start. It comes with premium features like a 48V ICON 5KW 3 Phase High Torque motor, 4-wheel disc brakes, powder-coated steel chassis, a speed limit of 25 mph, lights, and turn signals. Sometimes, the battery isnt the issue, but the connections on the battery or between them cause the charging problems. 1/2X20. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. No. So, you may change your solenoid whenever it gets damaged. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Even though the direction switches are built for thousands of uses, if you drive your cart a lot or bought it used, there will come a time when this switch will fail. While driving the cart, suddenly, you may feel that you cannot pull the cable anymore. My neighbor just got his I40 delivered. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. Most of the vehicle problems occur due to lack of maintenance and user error. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. If you overfill the battery and no overflow is on top, the best thing to do is to stop filling and let it be. Always keep your batteries topped off through the wintertime and lever go 30 days without charging.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_7',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); There is every possibility that could end up replacing batteries depending on the level of damage done, but we will discuss testing batteries a bit further on. Your Icon golf cart needs to contain the right amount of air pressure in its tires. Can one use a RXV state of charge on a TXT. Make sure your batteries are fully charged, first, and then check for the following: Any cracks or dirt in the batteries. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. Added accessories will only interfere with warranty coverage when that accessory is directly related to the failed component. Pour the solution over the terminals and let it work; you should see some bubbling, especially if there is residue, and then use an old toothbrush to scrub the terminals clean. Check each link cable depending on how many batteries you have and the golf cart voltage. ICON golf carts are game-changers, thanks to their comfort, environmental friendliness, and striking looks. There can be several issues that may prevent the ICON golf carts from running. As an estimate, AGM and flooded lead acid batteries self-discharge approximately 4% per week at 80F. Youll Be Surprised! You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. The main issue related to the motor problem is motor burnout. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. We replaced it with this model and it has worked great for us. This will reset the meter. Loose connections can cause an arc effect, which is not conducive for proper current flow between the batteries and the charger and the batteries and the carts onboard computer. They have been telling me they are trying to get a fix from Icon in Tampa. Prevent motor issues by working within the carts limits. Therefore, AGM batteries are a great option for use in golf carts. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. Batteries need to total about 25V 30V as a minimum for the charger to react and start working. How To Overcome ICON Golf Cart Starting Issues. Or perhaps you want to purchase this electric cart. Amanda Lee-California. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. However, you will need a new solenoid if the one you have is badly damaged. My name is Chris, and I am the founder of Yard Floor. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. The brake-related problem might occur because of a variety of reasons. ICON Electric Vehicle models all come standard with; On board charger (Delta Q), head lights, brake lights, turn signals, horn, DOT tires, seat belts, side view mirrors, and digital gauges. Your golf cart battery charger may need to be troubleshooted frequently. So, you must need a new one in this case. We love this cart but the battery % problem is a pain in the ***. Cant find the answer(s) youre looking for? Follow the steps above to charge each battery one by one to bring up the voltage.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-2','ezslot_9',122,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-2-0'); Many golf carts use Floating Lead Acid batteries, which require topping up because they are the cheapest and most readily available. Golf cart batteries die for a wide variety of reasons and any one of these issues could be to blame. VERY IMPORTANT If your vehicle wasnt originally equipped with AGM batteries and you decide to make the switch, make sure to have your dealer update the chargers algorithm for proper charging. So, what are the common ICON golf cart issues? If you want to make good use of the golf cart, then an engine swap might be the perfect plan. This is a vast improvement over lead-acid batteries, which can take over 8 hours to fully charge. You will not hear a clicking sound while starting the cart if the solenoid is damaged. Classic 2 PLUS. If you are not confident to investigate why your golf cart isnt charging, refer back to your pro-shop or cart service technician to get your cart back in service as soon as possible. In some cases, depending on the battery, you may add new plates and restore some charging functionality, but if the battery is damaged beyond this, you would have to replace it or them. Is the golf cart not charging? The charge indicator will go from red to yellow to green depending on the state of charge. Table of Contents Golf carts are an essential part of golf for those who love golf. Still, some high amperages and voltages run through the electrical system, and if the wiring is poor, thin, or frayed, it adversely affects the charging and output. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. Your motor should start now. If you get that, then dont panic, please! There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. It won't push you back in your seats but its a decent time. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. Can You Mix Old and New Golf Cart Batteries? There might be several reasons for motor burnout. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. They offer high currents and are also spill-proof. (866) 426-6380 . For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. If your golf cart isnt charging, you need to check that the wiring on the charger is good. AGM batteries are capable of charging slightly faster, The batteries are spill-proof due to their acid encapsulation, AGM batteries are resistant to vibrations, They are less likely to have sulfation build up, The batteries work well in cold temperatures, The manufacturing cost of AGM batteries are more than flooded lead-acid batteries, They must be stored in a fully charged condition, The AGM battery is capable of charging slightly faster, The batteries are spill-proof thanks to its acid encapsulation, This battery works well in cold temperatures, AGM batteries manufacturing cost is more than flooded lead-acid batteries, It must be stored in a fully charged condition, Battery failure due to a third party outside electrical source or wiring issue. Additionally, they drive smoothly, ideal for a day out on the golf course. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. Whereas the Icon i20 is limited to just two people. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. Due to this, the air inside the tires gradually decreases. This is a common issue behind a problematic brake. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. That may tear up the tires. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. But do you know that you can upgrade the wheel size of your golf cart to a higher diameter, such as a 10, Read More 10 vs 12 Golf Cart Wheels: Which Size Is The Best?Continue, Do you have a Harley Davidson golf cart lying around in your garage? Traditional golf cart batteries require numerous amounts of maintenance for enhancing . If you have kept the cart without using it for a long period, then a charged battery will get uncharged. The Club Car brand typically has an on board charging circuit. The point of this section is to explore the fact that your golf cart may well be charging correctly, but you are misdiagnosing a charging problem when the golf cart doesnt work or run when its really a component problem. Do not interrupt the charge cycle until the charge indicator is green. So if you suspect that your golf cart isnt charging when you turn the cart on and it doesnt work, your diagnosis may be misguided, and you may not, in fact, have a charging problem at all. But a failed solenoid will not snap in most situations. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. However, if that is not the case, then you have no other option but to reinstall a new battery. An example of data being processed may be a unique identifier stored in a cookie. If the terminal wires are rusted, then put hot water on the rusted areas and rub with a cloth to remove the rust. Dont fill the battery above the plates as it needs space for the liquid to expand, so you need to be very careful not to get the acid on your skin or in your eyes, so protective gear is recommended.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-1','ezslot_8',121,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-1-0'); If they are, then top up the battery (usually with distilled water) and see if that works on the charger; if the charger still doesnt pick up the batteries, you may have damaged the cells and need a replacement. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Always wear plastic gloves to avoid electrical accidents. This is another issue that creates problems in Icon golf carts. You can use a pressure measuring meter to see the air pressure level. Wear protective gloves and dont get the substance on your hands. Symptom 1: Low voltage. If the OBC detects a problem with the charging system or the drive systems it shut down. For stuck or entangled cables, you pull them out carefully. If you are looking for a dependable and long lasting charging system for your cart, then we would recommend looking into the Eagle Performance by Pro Charging Systems. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. If the water runs too low, it can shorten the life of your batteries. The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. The short flash indicates that the golf cart battery is charged less than 80%. Charge quality for the sealed lead-acid batteries and emerging lithium-ion technologies used in the golf market is attained through charge profiles validated in our battery lab. Also, a burnt solenoid is never repairable. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. I usually start by testing the entire battery pack voltage using a simple voltmeter. A faulty motor is a culprit behind some ICON golf cart problems, such as a hard start and sudden stalling. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Your cart will need very minimal service, but the small things you do now will prolong the life of your cart. The brake of the cart may not work due to tangled wires. To fix this problem, you need to instill some charge level in the batteries so that the charger can register and click on them to charge them. Unlike the traditional lead-acid golf cart batteries, which have an average of 500 charge cycles, a lithium-ion battery has the ability to reach a peak of 5,000 charge cycles. If all is well with your batteries, its time to move to the connections between the batteries and the golf cart, as there may be issues causing the golf cart to experience charging. 4406 Madison Industrial Ln. Icon makes really good golf carts that are made worthy of value and top in quality.These carts will be 50% more reasonable in price than other carts in the market but will offer you better and premium features without any extra charge. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. #6. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. When the air pressure gets below the standard level, the tire inflates. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. lbs). Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. What Size Garage Door Do You Need For A Golf Cart? You might need to disengage the terminal cables and then place the new battery. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Each manufacturer seems to have seemingly contradicting guidance. For most people, watering lead acid batteries on a monthly basis is a hated task. Most cart chargers plug into the cart using a three-pin connector. Firstly, you should try to reset the motor and fix the issue. As long as the solenoid can be repaired, it will kick start when the ignition system is working properly. It is frustrating when you try to start your golf cart, but it wont respond. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. They should also be tightened in proper sequence. The main reason behind the brake-related problems is loose bolts on the lift kits. For maintaining the golf cart you can follow the instruction manual provided by the manufacturer company. This site is owned and operated by Yard Floor. You may need to top up the acid levels in the battery. When doing this, always charge each battery one at a time. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Tips from Andy - [From Engineer to Entrepreneur] - How to properly charge your ICON for best performance. If you find that the battery is fully charged, yet the cart is not moving, check the terminal wires. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Root cause 1: High self-discharge, which causes low voltage. Currently there is no way to add a lift or lower the lifted carts at this time. Not sure if any of you all have had this issue before but this has happened twice to me in the past five days. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. Using the wrong fuse may result in damage and void the warranty. The rate of self-discharge depends on the type of battery, the age of the battery, and the storage temperature the batteries are exposed to. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. On the other hand, overinflated tires are also problematic. If not, tires will lack traction. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. Remember always to replace the fuse with the same one youve taken out, as the fuse specifications are particular for that charger model. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. The brakes may fail to engage, or the pedal feels hard when you step on it. The wearing out can be due to a high current passing through the coils. Sep 23, 2017. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . You will not hear a whirring clicking sound while starting the cart if the solenoid is damaged. You might also need to replace the solenoid if your solenoid fails. Gas Club Car Governor Adjustment Everything You Need To Know, How To Remove Golf Cart Steering Wheel? Many people have had problems with their golf cart batteries not holding a charge. A solenoid is a wire made coil that is used as an electromagnet. If you find it is weak, follow the below steps: Step 1. If the indicator does not show, it signifies a problem with the battery or charging system. Yes, proper care of your batteries can maintain a longer life. And even though some of the problems occur due to using them for a long period, they are easily solvable. In a nutshell, we have covered the most common ICON golf cart problems, their types, possible solutions, and the approximate cost to repair the cart. Just an FYI for you fellow ICON owners. If the flashing continues, it is possible that the . The plates must be covered at all times. We and our partners use cookies to Store and/or access information on a device. #4. The following issues are the probable reasons. Lets delve into this! You can transfer the remainder of your warranty from your ICON to its new owner at no cost. You may not consider yourself a professional expert in fixing these problems. Golf Cart Issues. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. If this doesnt work, you will need to test it with another fully charged battery, and if there is no joy, you may have burned the motor out, and the golf cart is charging correctly. We are having the same issue with our i40 we purchased 6 weeks ago. Lithium Batteries Substantially Reduce the Weight of Your Golf Cart. Your ICON golf cart will occasionally experience troubles with the tires, primarily because of low pressure or a puncture. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. Open up the battery compartment and identify the damaged batteryyou may have to perform this process on multiple batteries in an electric cart. What is the Wire Size for Golf Cart Batteries? Take a general screwdriver and uncover the motor. Additionally, the complications are minor and fixable. Also, you may hear a noise indicating that the brake is problematic. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. Well run through how to check for each issue. When this happens, there are no other choices except to replace them, and if you get that kind of performance from your batteries, you have done very well indeed. Lithium batteries are very light compared to traditional batteries. If your golf cart is using a Flooded Lead Acid battery, the acid levels may have dropped, so you need to check and see if the levels are low and the plates are showing. If it doesnt, you may need to contact the supplier or technician to enquire about repairs or replacing the cable. The wires might be damaged, affecting current flow. All batteries that come in your new ICON will be covered for a period of two years. The Icon golf cart i40 series has a seating capacity of up to four people. One of the biggest problems of the ICON Golf Cart is a motor-related problem.